Interferon-alpha 2b Human Recombinant produced in yeast is a single, glycosylated, polypeptide chain containing 165 amino acids and having a molecular mass of approximately 19.3 kDa.
The IFN-a 2b is purified by proprietary chromatographic techniques.
Recombinant Human Interferon-alpha 2b, produced in yeast, is a single, glycosylated polypeptide chain with a molecular weight of approximately 19.3 kDa, comprising 165 amino acids. The purification process involves proprietary chromatographic techniques.
The product is lyophilized from a 0.2 μm filtered solution concentrated in PBS with a pH of 7.4 and containing 0.02% Tween-20.
The specific activity, as measured by an anti-viral assay, is at least 1.6 x 10⁸ IU/mg.
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Human interferon alpha-2b is a recombinant form of the protein Interferon alpha-2 that functions as an antiviral or antineoplastic agent. It belongs to the type I interferon family, which includes 13 IFN alpha subtypes plus IFN beta, epsilon, kappa, and omega .
For yeast-based production, the human IFN alpha-2b gene is cloned into yeast expression vectors under inducible promoters. For example, in Pichia pastoris, the AOX1 methanol-inducible promoter is commonly used, while in Yarrowia lipolytica, the oleic acid-inducible POX2 promoter has been utilized . The methodology involves:
Molecular cloning of the IFN alpha-2b gene into appropriate yeast expression vectors
Transformation of yeast cells with the recombinant vector
Selection of high-expressing clones
Optimization of culture conditions and induction parameters
Protein purification using chromatographic techniques
The cloned IFN alpha-2b can be expressed either intracellularly or secreted into the culture medium depending on the presence of secretion signal sequences in the construct.
Several yeast expression systems have proven effective for IFN alpha-2b production, each with distinct advantages:
Pichia pastoris: This methylotrophic yeast uses the methanol-inducible AOX1 promoter and has become particularly popular due to its high protein yields and ability to perform many post-translational modifications .
Yarrowia lipolytica: This non-conventional yeast has aroused strong industrial interest for heterologous protein production. For IFN alpha-2b expression, the POX2 promoter inducible with oleic acid has demonstrated good results .
Saccharomyces cerevisiae: While not explicitly mentioned in the search results, this was historically used for recombinant IFN production, with pharmaceutical companies producing recombinant IFN in yeast for clinical use in oncology and infectious diseases .
Several key factors significantly impact expression levels:
Promoter selection: The choice between constitutive vs. inducible promoters affects expression timing and levels. For example, the AOX1 promoter in P. pastoris or POX2 in Y. lipolytica have different induction characteristics .
Media composition: Research has shown that specific supplementation can dramatically improve yields. For Y. lipolytica, supplementing SM4 medium with FeCl₃, glutamate, PTM1 solution, and vitamins (myo-inositol, thiamin, and biotin) resulted in significantly higher production .
Proteolytic degradation: Yeast proteases can degrade the recombinant protein. Studies identified that trace elements like FeCl₃ and MnSO₄ can inhibit a 28 kDa protease in Y. lipolytica cultures that degrades IFN alpha-2b .
Culture conditions: Parameters including pH, temperature, oxygen levels, and induction timing all affect expression efficiency.
Vector design: Codon optimization, signal sequence selection, and gene copy number significantly impact yields.
Biological activity assessment of recombinant IFN alpha-2b relies primarily on its antiviral properties:
Viral inhibition assays: The most common approach uses cell lines (such as HeLa) infected with viruses like encephalomyocarditis virus (EMC). The effective dose providing 50% protection (ED₅₀) typically ranges from 3.00-60.0 pg/mL for effective preparations .
SARS-CoV-2 inhibition: Recently, IFN alpha-2b activity has been measured against SARS-CoV-2 in appropriate cell models, with studies showing complete preservation of biological activity in both standard and engineered variants .
Antiproliferative assays: Measuring growth inhibition of susceptible cell lines provides another functional measurement.
Analytical methods: SDS-PAGE under reducing and non-reducing conditions can visualize the protein, which typically appears as bands at 18-22 kDa .
Media optimization requires systematic approaches using statistical experimental design methods:
Research with Y. lipolytica demonstrated that an optimized medium (designated GNY) could be developed by supplementing the base SM4 medium with specific components :
Component | Concentration | Function |
---|---|---|
FeCl₃ | 10 mg/l | Enhances expression and inhibits proteases |
Glutamate | 1 g/l | Nitrogen source and metabolism regulator |
PTM1 solution | 5 ml/l | Provides essential trace elements |
Vitamins | Custom mixture | myo-inositol, thiamin, and biotin for growth |
This optimization resulted in a remarkable 416-fold increase in hIFN α2b production when moving from shake flask to bioreactor culture, along with a 2-fold increase in biological activity .
The optimization methodology typically follows these steps:
Screening base media formulations (SM4 was identified as superior among several options)
Identifying limiting nutrients through single-component variation
Using statistical designs (Box-Behnken) to optimize component concentrations
Validating improvements in controlled bioreactor conditions
While native IFN alpha-2b is not glycosylated, several post-translational challenges exist:
Proteolytic processing: Yeast proteases can significantly degrade the recombinant protein. Research identified a specific 28 kDa protease in Y. lipolytica that degrades IFN alpha-2b, though its activity could be inhibited by trace elements like FeCl₃ and MnSO₄ .
Disulfide bond formation: Correct disulfide bonding is critical for IFN alpha-2b activity. While the yeast oxidizing environment generally supports disulfide formation, incorrect pairing can occur.
Protein folding issues: Overexpression can lead to accumulation of misfolded proteins, as yeast chaperone systems may not be optimal for human protein folding.
Potential glycosylation concerns: For engineered variants or fusion proteins that may contain glycosylation sites, yeast tends to hyperglycosylate with mannose-rich structures different from human patterns.
Innovative protein engineering strategies have successfully enhanced IFN alpha-2b properties:
Fusion proteins: A novel approach fuses IFN alpha-2b with blood plasma proteins such as apolipoprotein A-I (ApoA-I). The chimeric protein ryIFN-ApoA-I demonstrated:
PEGylation: Attachment of polyethylene glycol molecules to IFN alpha-2b (creating PEG-IFN) has been a successful commercial strategy to extend half-life and reduce immunogenicity. PEG-IFN formulations became standard treatments for various conditions, particularly hepatitis infections .
Novel delivery systems: Various companies have developed modified IFN or novel delivery systems to achieve improved pharmacokinetic properties, more potent immunomodulatory effects, and better tolerability .
Multiple analytical techniques verify structural integrity:
Protein electrophoresis: SDS-PAGE under reducing and non-reducing conditions assesses protein purity, molecular weight, and disulfide bond formation. IFN alpha-2b typically appears as bands at 18-22 kDa .
Chromatographic methods:
Biological assays: Anti-viral activity assays provide the ultimate confirmation of proper folding and function, typically showing ED₅₀ values of 3.00-60.0 pg/mL for effective preparations .
The comparative efficacy analysis reveals several advantages:
Biological activity: Yeast-expressed IFN alpha-2b demonstrates potent antiviral activity against various viruses:
Advantages over bacterial systems:
Properly folded and soluble protein vs. bacterial inclusion bodies requiring refolding
Absence of endotoxin contamination
Enhanced post-translational processing
Enhanced variants: The IFN-ApoA-I fusion protein expressed in P. pastoris demonstrated reduced cytotoxicity while maintaining full antiviral efficacy against multiple viruses including SARS-CoV-2 .
Historical progression: Type I IFN was initially produced from human leukocytes with limited yield, then in E. coli (becoming the first recombinant cytokine ever produced), and finally in yeast, offering improvements in folding and yield .
IFN alpha-2b has a rich clinical history spanning several decades:
Early development: After initial production from human leukocytes, recombinant IFN alpha-2a and 2b were approved for therapeutic treatment of hairy cell leukemia in the 1980s .
Hepatitis applications: IFN alpha-2a and 2b were registered in 1990 for hepatitis C virus (HCV) treatment and subsequently for hepatitis B virus (HBV) infection, where IFN demonstrated dual activity:
Continuous refinement: The introduction of pegylated forms of IFN alpha (PEG-IFN) significantly improved pharmacokinetics and reduced dosing frequency .
Current applications: Beyond hepatitis, IFN alpha-2b has been investigated for treating various conditions including:
Recent research demonstrates IFN alpha-2b's potential against SARS-CoV-2:
Direct antiviral effects: A study at the University of Texas Medical Branch, Galveston, showed evidence of direct anti-viral effect against novel Coronavirus in vitro, demonstrating approximately 10,000-fold reduction in virus quantity when pre-treated with Interferon alpha 48 hours earlier .
Clinical observations: Analysis of 77 moderate COVID-19 subjects in Wuhan observed that those receiving Interferon alpha-2b showed significant reduction in:
Engineered variants: The chimeric ryIFN-ApoA-I protein demonstrated complete preservation of biological activity against SARS-CoV-2 while exhibiting reduced cytotoxicity and increased cell viability under viral load conditions .
Historical context: IFN's broad-spectrum antiviral properties make it a valuable treatment option for emerging viral diseases, including coronaviruses like SARS-CoV .
Despite its therapeutic value, IFN alpha-2b therapy faces several challenges:
Side effects profile: The high efficiency of interferon therapy is accompanied by numerous side effects, necessitating the design of new interferon molecules with reduced cytotoxicity .
Short half-life: Unmodified IFN alpha-2b has a relatively short circulation time, requiring frequent administration. This has been addressed through:
Resistance mechanisms: Some patients develop resistance to IFN therapy. Current research focuses on understanding:
Treatment scheduling: Current schedules based on continuous administration of recombinant type I IFN or pegylated formulations may not be optimal. Research suggests new administration schedules, increased monitoring of patients' susceptibility to IFN, and combination with new drugs might provide improved outcomes .
Purification of yeast-expressed IFN alpha-2b typically involves multiple chromatographic steps:
Initial clarification: Removal of yeast cells by centrifugation and/or filtration.
Chromatographic approaches:
Formulation considerations: Lyophilization from 0.2 μm filtered solutions in PBS has been used for stable product formulation .
Carrier-free preparations: For research applications requiring absence of carrier proteins, specialized carrier-free preparations avoid the addition of bovine serum albumin (BSA) .
Optimal vector design incorporates several key elements:
Promoter selection:
Secretion signals:
Appropriate secretion signals facilitate extracellular production
The native or yeast-derived signal sequences can be employed
Codon optimization:
Adapting the human IFN alpha-2b coding sequence to preferred codon usage of the host yeast
Eliminating rare codons that might limit translation efficiency
Termination sequences:
Efficient transcription termination elements
Selection markers:
Appropriate selection systems compatible with the host strain
Component | Function | Example for P. pastoris | Example for Y. lipolytica |
---|---|---|---|
Promoter | Controls expression | AOX1 (methanol-inducible) | POX2 (oleic acid-inducible) |
Secretion signal | Directs protein export | α-mating factor | XPR2 signal sequence |
Selection marker | Allows clone selection | Zeocin resistance | URA3/LEU2 |
Origin of replication | Plasmid maintenance | pBR322 origin | ARS18 |
By carefully optimizing these elements, researchers can significantly enhance IFN alpha-2b expression levels in yeast systems.
Several cutting-edge approaches show promise for advancing yeast-based IFN alpha-2b production:
Synthetic biology tools:
CRISPR-Cas9 genome editing for strain optimization
Synthetic promoters with enhanced or regulated expression characteristics
Artificial chromosomes for stable multi-gene integration
Novel fusion strategies:
Systems biology approaches:
Metabolic flux analysis to identify bottlenecks in protein production
Transcriptomics and proteomics to understand cellular responses to IFN alpha-2b expression
Computational modeling to predict optimal expression conditions
Alternative yeast platforms:
Exploration of non-conventional yeasts beyond Y. lipolytica and P. pastoris
Engineered yeast strains with humanized post-translational modification pathways
Advanced bioprocessing:
Continuous manufacturing processes
Single-use bioreactor systems
Real-time monitoring and control strategies
Computational methods are increasingly valuable for rational design of improved IFN alpha-2b variants:
Structural modeling:
Molecular dynamics simulations to understand protein-receptor interactions
Identification of residues critical for activity versus those contributing to side effects
In silico prediction of modifications that might extend half-life without compromising activity
Machine learning approaches:
Prediction of protein expression levels based on sequence features
Optimization of codon usage for specific yeast hosts
Identification of potential immunogenic epitopes to be modified
Systems pharmacology:
Modeling the pharmacokinetics and pharmacodynamics of engineered variants
Predicting optimal dosing regimens for different clinical applications
Hybrid approaches:
Combining computational predictions with high-throughput experimental validation
Directed evolution guided by computational pre-screening
These computational strategies, when integrated with experimental approaches, offer powerful tools for developing next-generation IFN alpha-2b variants with improved therapeutic profiles.
Interferons were first discovered in 1957 by Isaacs and Lindenmann, who identified their antiviral properties . The specific subtype, Interferon-Alpha 2b, was sequenced and produced recombinantly in E. coli in 1980 by Charles Weissmann’s laboratory at the University of Zurich . It was later developed by Biogen and marketed by Schering-Plough under the trade name Intron-A .
IFN-α2b exerts its effects by binding to specific receptors on the surface of target cells, initiating a cascade of intracellular events that lead to the expression of numerous interferon-stimulated genes (ISGs). These genes encode proteins that inhibit viral replication, enhance the immune response, and exert antiproliferative effects on tumor cells .
IFN-α2b has been approved for the treatment of various conditions, including:
It has also been investigated for its potential use in treating SARS-CoV-2 (COVID-19), showing promising results in reducing viral load and inflammatory cytokine levels .
One of the main challenges in the clinical use of IFN-α2b is its short half-life, which necessitates frequent dosing. Researchers are working on developing long-acting formulations to improve its therapeutic efficacy and patient compliance . Additionally, ongoing studies aim to better understand the molecular mechanisms underlying its diverse biological activities and to identify new therapeutic applications .